Kelly aerospace alternator overhaul manual continental 2005

Aerospce for installation in general aviation aircraft. For you convenience teledyne continental motors provides product warranty information on our web site at. Continental a65, a75 series aircraft engines teledyne continental motors on. The overhaul and installation went off without a hitch. Quality aircraft accessories stocks a wide variety of bendix dual magnetos. We have the ability to repair or overhaul slick and bendix magnetos, starters, alternators, precision fuel systems carburetors and fuel injection systems, continental fuel systems, continental oil pumps, and continental starter adapters to name a few. Your aircraft is not getting off the ground without a quality ignition and we believe strongly in the quality of the kits from kelly.

Effective january 19, 2015, kelly aerospace energy systems kaes has acquired the aero accessories, inc. Check the time in service on the unit and begin inspections at the nearest time interval and task. Heat the rear bearing seat with a 1,000 w hair drier for about 5 minutes 5060c, 129140f. Kelly aerospace is your general aviation ignition source, delivering a new level of excellence. There is some minor corrosion on the pulley of the alternator as shown in the pictures. This alternator is close to brand new and only has been on an airplane for a couple hours for the ferry flight from the piper factory. An faa 83 airworthiness certificate is available upon request. West corona, ca midwest west chicago, il east peachtree. Maintenance alert for 2006 february fsims federal aviation.

Currently available for bendixcmi 20200 series and bendixcmi 1200 series aircraft magnetos. Is the falcon overhaul chrysler alternator tsodstcd for certified aircraft. The sdrs data base records six additional entries having this part number and similar defects, all reported in 2005. On the permold crankcase a gear driven, alternator is located in front of the number 5 cylinder. Hartzell engine technologies es4000 series alternators as the oem, hartzell engine technologies offers factory new alternators engineered specifically to meet the challenges and increased demands of todays aircraft electrical systems. Cessna 172n lyco o320h2ad kelly aerospace alternator volts. Model fuel pump aircraft engine overhaul continental.

Tcm alternator inspection information is in the enfgine maintenance manual and alternator service manual. Mz series starters kelly aerospace alternators starters north america and aog 1. Targeted toward users that want one of the industries lightest but most powerful starter on the market, the xdrive delivers the same high torque, low current draw, and superior duty cycle that had previ. We have overhaul capability on fordcessna, chryslerpiper,tcm and prestoliteelectrosystems kelly aerospace alternators. Kelly aerospace combustion air pressure switch pn 94e423 closed at all. The kelly aerospace energy systems, llc kaes alternator model es10024 is of a new design coming into the general aviation market and its applications, though numerous, are not extensive.

These include but are not limited to the oea2 alternator and starter manual, the 200200. The new revision policy procedure is described below. New aircraft ignition harnesses are available on virtually all franklin, lycoming, and continental motors engines. If you demand quality and a quick turnaround, then kelly aerospace overhauled bendixtcm magnetos and faapma approved replacement parts are your answer. We also carry overhauled clutch drives for delcoremy cable pull starters. The newly produced overhaul and maintenance manual is not yet available to qualified repair stations and mechanics. All starters are tested to manufacturers original operating specs before we release it. Just remove the old drive gear from your old mag and install on the new mag comes with new cotter key. This acquisition includes the bendix and slick pmad replacement parts along with magneto repair kits. Items represent mandatory replacement parts required at each overhaul and are available in repair kits from kelly aerospace, inc. All kelly aerospace p ower systems technical man uals previously or newly issued. We also overhaul magnaflite starters from kelly aerospace. The overhaul facility was one of the most reputable in the country, one to which i would send my own engine without a second thought. February 26, 2004 kelly aerospace power systems, inc.

We load test every unit to manufactuers original operating specs before we release it to you. Overhauled bendix magnetos by kelly aerospace california. Kelly aerospace alternatorsstarters aviallability 335 alternator starter magnaflite mfg. Falcon aero alternators are overhauled using only faapma or faa approved components. Most kelly part numbers include the part number of the original manufacturer, ensuring an easy determination of replacement applicability. On january 5, 2005 69 fr 75228, december 16, 2004, the director of the federal register approved the incorporation by reference of kelly aerospace power systems service bulletin no. Kelly aerospace alt8521r alternators for sale located in arlington tx from air power inc 1765743. Technical portions accepted by the federal aviation administration. For inspection and required service for kelly aerospace alternators and starters see kelly aerospace power systems overhaul manual oea2. Magneto, teledyne continental ignition systems bulletin no. Consult the kelly aerospace oe2a service manual to determine the proper ohm value for you specific alternator. Starters kelly aerospace kelly aerospace, cessna fuel.

We also offer bendix dual magneto overhaul and repair services, allowing for efficient, costeffective use. We create, design, and engineer not only the aircraft engine parts with our inhouse resources, but also the tooling and manufacturing processes. Teledyne continental alternators jacks small engines. Guaranteed to work and pass your inspection or your money back.

This was the left mag on lyc o360a1a, shower of sparks system retard points mag. Number description alternator affected service publication list sil a5 es10024 alternator continued airworthiness ica es10024 all dash no. Hartzell kelly es7024 belt driven alternator inspection. Maintenance alert for 2006 april fsims federal aviation. It came off a brand new warrior iii where the new owner proceeded to do a diesel engine conversion on the aircraft. Kelly aerospace is composed of three specialized divisions. Kelly aerospace magneto repair kits include contacts, capacitor, bearings, oil seal, oil slinger, woodruff keys, cotter pin, cam screw, felt washer, felt strip, snap ring and carbon brush. Service, maintenance, overhaul, and parts catalogs will no longer offer a yearly subscription service. The aviation maintenance alerts provide a common communication channel. We have overhaul capability on prestoliteelectrosystems kelly aerospace, and tcm starters.

The previous submitter inspects another piper 28 having alternator problems. Along with the costeffective overhaul products kelly offers through air power, inc. Brown iii, president of tailwind technologies, said, adding hartzell engine technologies to our group of aircraft supplier companies is an exciting new step for. Falcon overhaul chrysler alternators aircraft spruce.

Service information letter hartzell engine technologies. Hartzell engine technologies hartzell engine technologies, cessna fuel pumps, aircraft alternators select a category from the list on the left hartzell engine technologies primary focus is dedicated to their five 5 core product lines. Fuel under pressure from the pump enters the aircraft fuel servo which meters the fuel pressure and flow. The current oe2a service manual may obtained directly from kelly aerospace by contacting customer service at 18773595355. Service document master index 2019 4th qtr disposable oil filter removal. Its a very spaceefficient design because the alternator mounts directly to the engine case with no external brackets, shafts, pulleys, or beltsand the associated maintenance issues that those. For alternators manufactured prior to september 22, 2000 at alternator or engine overhaul, replace existing alternator with an alternator incorporating. Page 2 of 6 kelly aerospace service information letter no. Hartzell alternators quality aircraft accessories, inc.

We have the alternators you need, with fast shipping and great prices. Metered fuel from the servo travels to the fuel flow divider and then out to the fuel injectors. The xdrive starter is newest in the light weight, high torque starter lineup from kelly aerospace. We overhaul, exchange, repair, and bench check aircraft fuel injection systems. Hartzell engine technologies overhauls these alternator drive couplings for the gear driven tcm alternators. Teledyne continental aircraft engine service publication should be made through these facilities. We overhaul, exchange, repair, and bench check aircraft alternators.

This is a cessna 172n lyco o320h2ad kelly aerospace alternator pn d0ff10300br sn io14994. Contains important information pertaining to your aircraft. These include but are not limited to the oea2 alternator and starter manual, the 200200 fuel pump manual, the 4006000000 turbocharger manual, 4009990000 turbocharger valves and. Aircraft alternators require battery power to stimulate a magnetic field and provide current throughout the airplanes engine. To advise owners, operators and maintenance facilities of the possible loss of alternator electrical output and the release of a new alternator statorrectifier assembly for the subject alternators. Nc08030 182t, t182t standby alternator installation page 1 of 10 kelly aerospace cannot be responsible for the quality of work performed by others while fulfilling the requirements of this service letter. Kelly aerospace alternators from aircraft spruce europe. Aircraft fuel injection overhaul aircraft accessories. The maintenance manual test for the system specifies to hold both brake pedals and spin. To transmit kelly aerospace turbine rotables service information letter. To provide notification of mandatory replacement of cooling fan and pulley assemblies on tcm pn 656872, kelly aerospace pn es702411 and tcm pn 657199 kelly aerospace es702414 backup alternators. A trusted brand since 1988, kelly aerospace provides an extensive line of ignition system components.

The current core charge will be automatically added to your shopping cart once you add the alternator. Aircraft spruce supplies components for a wide variety of homebuilt aircraft and discount pilot supplies. For alternators parts and accessories, think jacks. The repair kits contain the parts needed for minor repair such as a 500 hour inspection. Kelly aerospace replacement carburetors for continental from. Please direct any questions regarding the transition of the product line to kelly aerospace. Io550 permold series engine maintenance and overhaul manual. Lycoming piston engines power more than half of the worlds general aviation fleet both rotarywing and fixedwing. Precision rsa5 service manual, 15338 amended by service bulletins and publication precision ma45 manual, msahbk1 revisions that are issued by superior air parts champion aerospace service manual, av6r inc. Publication number m0, standard practice maintenance manual for spark ignited engines is now. If an es10024 alternator is installed, the periodic inspections of chart 1 found on page 5 apply. Service bulletins continental aerospace technologies. The discrepancy states, the alternator froze up upon engine shutdown. Circled items represent mandatory replacement parts required at each overhaul, and are available in repair kits from kelly aerospace, inc.

The oil cooler is in front of the number 5 cylinder and an integral type oil screen is incorporated in the oil pump. It will show up as a line item in the cart with the current charge clearly displayed. Kelly aerospace service manual, oea2 this manual is divided into separate sections. It has been determined that alternators manufactured andor overhauled on august 23, 1995 through august 17, 2004 may have brushes made of material that could reduce the service life of the alternator.

Quality aircraft accessories comprehensive stock allows for 12 day lead time on overhauls and repairs. All hoses and control cables were replaced, and components such as the starter, alternator, and vacuum pump were overhauled at the same time. Aircraft spruce carries the full line of alternators, and starters which are remanufactured by kelly. Kelly aerospace power systems aircraft turbocharger valves and controls overhaul manual 4009990000 no no no yes kelly aerospace power systems alternator overhaul oea2 no reference no yes kelly aerospace power systems lightweight series alternator overhaul manual es101012 no reference no yes. Aircraft engine replacement parts, repair kits, deluxe repairs, and. Kelly aerospace alt8521r alternators for sale arlington tx. Aircraft turbochargers as a hartzel engine technologies het recommended service facility rsf, qaa offers the most complete range of options for service or exchange of your aircraft turbocharger. We have 19 kelly aerospace aircraft alternators for sale.

All hartzell engine technologies, formerly kelly aerospace energy systems. The deluxe repair kits contain the parts needed for major repair such as a magneto overhaul. Kelly aerospace is a leading original equipment manufacturing supplier to the aviation industry and the worlds largest private oem for aircraft aftermarket magnetos, replacement parts, and ignition harness. Always refer to the parts and service manual of the original equipment manufacturer or to aircraft type certificate data sheets or other faaapproved data to determine eligibility of a part or component for. The noted engines under the hoods are continental io360s. Aircraft accessories of oklahoma handles aircraft alternators and alternator drive couplings. See contact information at the end of this bulletin. Sep 30, 2010 kent kelly, kelly aerospaces founder and chairman, will also continue with hartzell engine technologies in order to ensure a successful transition from kelly aerospace.

Current factory overhaul alternator replaced alternator alternator engineairframe part number by part number part number application 12 volt alternator kelly aerospace power systems 877 flykelly fax 334 2868018. If you have determined that exchange is your best option, qaa offers both factory rebuilt and overhauled turbochargers. Fuel injector nozzles manufactured by continental motors after dec 2005 are etched on. Engine romec crane romec crane lycoming pn kaps kelly lycoming pn model pn fuel pump pn fuel pump m for romec pn fuel pump for does not comply wad20031403 complies with ad20031403 m pump ad20031403 does not apply to this pump kelly pump go480a1a rg9080f2 rg9080f2m 62e22580 200f5001 62e23185 go. Procedures specified in this service letter must be accomplished with the standards and techniques set forth in the app roved. Magnetos kelly aerospace kelly aerospace, cessna fuel. Kelly aerospace es4000 series alternators from aircraft. These magneto repair kits are designed to simplify the bendix magneto overhaul process by providing all of the commonly needed overhaul parts in one convenient kit. For decades these alternators have been powering lycoming continental engines with unmatched performance and reliability. Alternator, kelly aerospace power systems service information letter no. Kelly aerospace magneto replacement parts aircraft spruce.

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